Exactly what is Explosive Welding Plates?
Titanium Aluminium Clad Plate, that is, the metal composite plate created by the explosive welding method (explosion welding method), explosive welding plate generally means the explosion of the metal composite plate. An explosive welding composite plate is a kind of composite material plate manufactured by utilizing explosive forming technology, along with its manufacturing process involves multiple steps like explosive forming, metal composite, and surface treatment.
Metal explosive welding technology is a composite material processing technology that utilizes the huge energy generated by the instantaneous generation of explosives to instantly composite 2 or more types of similar or dissimilar materials together, which technology can weld metals with different properties, particularly those which are not dissolved, into one piece.
Compared with the direct rolling composite method:
(1) loading speed, that is, the loading process is instantaneous ;
(2) Placed on the workpiece high-pressure pulse load, loading stress is a lot higher than the yield strength of the metal material;
(3) The bonding area shows wave-like metallurgical bonding characteristics;
Explosive welding composite plate history
Explosive composite discovery is the earliest in 1944, the American L.R. Karl (Carl) in a dynamite explosion test, accidentally found two pieces of 1-inch diameter, thickness of .035 inches of thin brass discs, because of the sudden impact of the explosion and was welded together. In fact, in World War II, individuals the repair of wounded tanks, but additionally often found that tilted impact towards the tank around the shrapnel is going to be firmly welded towards the tank armor phenomenon, just during the war people have no time to study it.
In 1947, the Siberian branch of the Soviet Academy of Sciences, the famous scientists M.A. Lavrentsev in study regarding polymer bombs to penetrate the armor also found this phenomenon, within his dissertation formally known as “explosive welding”.
In the field of welding, the welding of various materials, like steel and aluminum, steel and copper, is technically very hard. And huge welding depth of welding is also very hard, if you want to use conventional welding, shielding welding and other welding methods is going to be two 40mm thick wide plate welded into a 80mm thick wide plate, it is estimated that no one will do. However, the explosive welding is ideal to resolve the 2 problems simultaneously.
Explosive welding composite plate principle production method
Explosive welding is a composite plate manufacturing method that mixes one or more materials into a single piece using explosives as the energy source. After the explosion of explosives, the blast products form a high-pressure pulse load, directly working on the compound plate, promoting the top-speed movement of the compound plate, within the collision reason for the compound plate as well as the substrate tilt collision, accompanied by violent plastic deformation as well as the formation of the jet, the jet eliminates the top of the contamination layer, so the welded metal flat plate with a clean surface in contact with each other at high temperatures and high pressures, the 2 kinds of plate will realize the strong metallurgical bonding.
Explosive welding composite plate-specific production methods:
1. Explosion molding
Explosion molding is the first step within the creation of explosive welding composite plates. Within the explosion forming process, explosives in some conditions instantly detonated, the resulting high-pressure gas is going to be pushed towards the other side of the metal plate mold, so the metal plate instantly to get the desired size and shape. This forming technique is described as high precision and high efficiency.
2. Metal composite
Within the explosion molding, the necessity for metal composite. This step is generally used in explosion welding or explosion crimping and other methods, 2 or more metal plates through the explosion energy combined together to form a composite material. Throughout the metal composite process, a metallurgical reaction occurs between different metals, forming a powerful metallurgical bond.
3.Surface treatment
Surface therapy is usually needed to enhance the surface quality and corrosion resistance of the explosive welding plate. Widely used surface treatment methods include spraying, plating, chemical plating and so on. These techniques can boost the wear resistance, corrosion resistance and aesthetics of the composite plate.
Explosive welding composite plate production process, although simple, flexible production, however the technical requirements are high, hard to accurately control, the parent material properties (toughness, impact properties, etc.), explosives properties (bursting speed stability, safety, etc.), the initial parameters (the amount of explosives per unit area, the base compound plate spacing, etc.) as well as the dynamic parameters (collision angle, the compound plate collision speed, etc.) of the choice and system coordination of the composite plate of the finished product yield and quality features a direct impact.
The composite interface includes direct bonding area, melting layer and vortex. Atomic diffusion exists at the bonding interface, and severe plastic deformation with work hardening occurs in the bonding zone. The bonding surface features a wavy structure, that is helpful to the improvement of bonding strength and tensile strength.
Explosive welding plate performance
Explosive welding explosive welding plate will not alter the chemical composition and physical state of the original material, according to the actual needs of the composite material to become individually processed into the required optimal state.
Explosive welding plate application performance is superb, can withstand cold, hot processing without changing the thickness of the mixture of materials than the mixture of composite materials is very high strength, usually higher than the lower side of the mixture of materials, that is unattainable by other technologies. The composite material will not delaminate or crack during subsequent heat treatment, leveling, cutting, rolling, spinning and other production.
For room temperature and 550 ? heat treatment of carbon steel surface layer (close to the interface layer) has serious deformation brought on by fibrous tissue and several fine particles, the center of the organization of ferrite plus pearlite; stainless steel interface for the second phase of point-like organization, the center of the needle-like organization. But by 650 ? treatment of carbon steel samples close to the interface area of small particles of the organization disappeared (that may occur decarburization), the grain becomes coarse, the center of the organization is still ferrite plus pearlite, but could not seen in the organization of the slip line created by deformation; as well as in the stainless steel interface you will find a lot of small black particles, titanium steel composite plate could be the decarburization of chromium carbide particles formed after the benefits of the material into a whole, giving full play to the usage of different metal materials, and greatly save rare and rare materials, and the usage of different metal materials. The usage of performance greatly saves rare metal materials, thus lowering the production price of equipment.
Weak demand and oversupply in Asia have pushed steelmakers in the region to develop supplies of low-carbon steel and iron, especially as the Jan. 31 reporting deadline for the European Union’s Carbon Boundary Adjustment Mechanism (CBAM) draws nearer, market participants said.
The problem is further complicated by the fact that other Western countries, namely the U.S., want to introduce similar policies.
A Singaporean trader said, “Asian steel producers have not slowed down production and want to increase output, therefore we expect capacity additions to outpace demand growth, particularly in the post-epidemic recovery period.” . “…… Products have to go somewhere. Producers can export to Europe, but that means they need to offer low-carbon products at competitive prices.”
Asia’s path to decarbonization has seen a number of breakthroughs, particularly as policymakers have focused on various climate targets and worked with public and private stakeholders to build up low-carbon technologies.
These investments have enabled steelmakers to explore commercially viable technologies and reliable sources of clean energy, namely direct decrease in iron from scrap or gas, or shifting to electric arc furnace steelmaking, that features a lower carbon intensity compared to blast furnaces.
Paolo Frediani, senior analyst at Fastmarkets, said the marketplace is reacting towards the steadily growing demand for green steel, given the amount of pipeline investment.
“CBAM will surely provide a major boost [in developing a green steel supply chain], but despite the advanced regulation of steel emissions in Europe, the green steel premium is largely supported by the fact that increasingly more end-users are trying to reduce their overall carbon footprint,” says Frediani. “While this drive is stronger in certain regions than the others, it is becoming a global phenomenon.”
Explosive composite explosion welding advantages
Explosive composite this new process, new technology in a short period of time to acquire rapid development and wide application, the main reason is that it has the following four advantages:
(1) A variety of composite materials could be combined it can make the melting point, strength, coefficient of thermal expansion and other performance differences are extremely disparate metal combinations to achieve composite. Like aluminum – steel, titanium – steel. At present has realized the composite material combination of more than 300 kinds, that is incomparable to other methods.
(2) Excellent material properties
Composite plate of the general design principle is to meet the mechanical properties of the structure of the base material, compound plate to meet the corrosion or wear resistance and other properties. Therefore, compared with just one metal plate, the composite plate makes full use of the best performance of the substrate, as well as the compound plate not just has the required high strength but additionally has excellent corrosion resistance, wear resistance, and other properties of high production efficiency.
(3) High production efficiency/high bond strength.
Explosive composite in a really short period of time, and can be welded over a large area, an area as high as 20 square meters or more, within the composite interface, dissimilar metals through the metal bond to achieve inter-atomic bonding is normally not under the a minimum of the strength of the composite material constituting the respective parent body.
(4) Good economy
The usage of explosion welding technology to produce composite plate products have both the corrosion resistance of the compound layer and other functional characteristics and both the strength of the grass-roots level and plastic toughness indicators, you can save precious metal resources, reduce costs.
Application of explosive welding plate
Composite materials created by the explosive welding method has been widely used in petroleum, chemical, shipbuilding, electronics, electric power, metallurgy, machinery, aerospace, atomic energy and other industrial fields. The composite plate is carbon steel as a substrate, single-sided or multi-faceted with precious metals as a double layer of high-efficiency energy-saving new composite materials, composite by explosion welding of special processing technology, both with the corrosion resistance of precious metals, wear resistance, but additionally with carbon steel, good weldability, molding, extensibility, thermal conductivity; explosive welding plate is now widely used within the petrochemical industry, metallurgy, salt production and alkali production, the water industry, Nuclear industry.
Shipbuilding
In shipbuilding, explosive welding plates may be used to manufacture hull structures, decks, bulkheads, etc. Because of its high strength and good corrosion resistance, the explosive welding plate can effectively enhance the durability and repair life of the ship.
Aerospace
Within the aerospace field, explosive welding composite plates may be used to manufacture airplane fuselage, wings, engine parts, etc. Because of its good thermal stability and high strength, explosive welding composite plate can enhance the performance and safety of aircraft.
Construction Industry
Within the construction industry, explosive welding composite plates may be used to manufacture structural parts for bridges, high-rise buildings, highways, and so on. Because of its high strength and good corrosion resistance, explosive welding composite plate can enhance the safety and repair life of buildings.
Automobile manufacturing
In automobile manufacturing, explosive welding composite plates may be used to manufacture body structural parts, engine parts, and so on. Because of its lightweight, high strength, and good thermal stability, the explosive welding plate can enhance the performance and safety of automobiles.
Explosive welding plate cladding of metals supplier
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