Yardney Water Purification Systems is actually a manufacturer of water filtration equipment for your agricultural, food, municipal and HVAC industries. Within the 1960s, the corporation developed equipment to enable farmers inside the rich growing areas of Los Angeles to get rid of sand, silt, grit, algae and other contaminants through the water supply. So far, pipe cutting machine has developed more than 100,000 standard and custom engineered water purification systems because of its various customers.
Manufacturing of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless-steel, with holes to get in touch pipes that will move water throughout the filtration unit. Numerous pipes with holes must be cut before all the pieces may be welded together and then painted.
Chris Phillips, vice president and general manager from the Riverside, California-based company, says Yardney realizes its manufacturing processes should be as efficient because the water purification systems it produces.
Recently, the corporation determined its existing plasma pipe cutting machine wasn’t supplying the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t an easy way to load and unload pipes into and out of the machine, which caused a production bottleneck. Second, it left a considerable amount of slag that must be manually ground from the pipes before welding operations. Moreover, the device was experiencing increasingly frequent mechanical and electrical issues, leading to high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages on the previous equipment. The Maxpro200 plasma cutting system, when together with the Roto Hornet’s improved motion control, leaves behind almost no slag. This minimizes the amount of manual grinding required to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm when compared with 100 ipm using the previous equipment. Plus, an effective fume extraction system captures smoke at the aim of the cut therefore it fails to contaminate the store-keeping the organization in compliance with California Quality Of Air Management District regulations.
All of these features have made it possible for Yardney to produce an extensive selection of pneumatic wire strippers in an efficient length of time. Some cuts, including pipe notch cuts that would have taken four hours using the old system, are carried out only five minutes.
Programming is simpler in comparison to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical user interface (GUI) enables an individual to configure various end types and intersection types to become cut, including straight, miter, cope, slotted and branch cuts. The previous equipment didn’t offer several cut shapes, so some shapes needed to be cut manually. To program a brand new job, the user selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for every single pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically made from that information.
The company also discovered that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to maximize production. Staging racks 04dexspky full-length pipe and cut parts. As opposed to loading merely one pipe at a time, the organization can load a bundle of five to six pieces simultaneously. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the flexibility to deal with pipe including 1 to 14 inches in diameter while extracting smoke with the chuck.
Mr. Phillips is pleased about the advantages this cable strip crimp machine offers. He strongly advocates spending some time to judge one’s current manufacturing processes in light of changing technology. “You have to invest in your business to remain profitable,” Mr. Phillips says. “We’ve been doing that over the past half a century, and we intend to utilize that strategy in which to stay business for quite some time ahead.”