A CNC router, also referred to as CNC Milling machine is a computerized Numerical Controlled machine that enables you to cut various materials using a 3D cutting CAD/CAM software. The CAD/CAM converts your design into a tool path so your machine can make 3D shapes. It can cut various types of material, such as wood, foam, plastics and metals. When talking concerning the axis of the router we refer to the movement of the CNC Router 6060 in which it rotates. When talking about the axis we make reference to a fixed imaginary line for the measurement of the coordinates through which the router will cut.
It can rotate X, Y, and Z meaning that the equipment can move straight to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically all around (Z-axis), along with around itself. The working tool also provide an X-Y-Z axis motion. Adding rotation movements in other directions additionally and you have a 4 or even a 5-axis machine or maybe more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, which makes it appropriate for parts and prototypes that are not too deep. A 4-axis router adds additionally a rotary axis movement called “A axis”, and a 5-axis CNC router involves movement from the cutting tool along 5 different axis simultaneously (2 additional axis).
You will find a conception more and more complex cuts are only able to be made with the 5 or maybe more axis machine, but could it be a misconception or otherwise not? We will be able to perform just about any cut using a 3-axis router, a lot more complex shapes. However, the 5-axis is able to machine on all five sides of a piece simultaneously, thus plays a role in the flexibleness and capabilities of the machine operator, shortening machining time. For example, seeking to machine a game title dice, if employing a 3-axis router, the machine are only capable of cut one side from the dice in a single operation. The operator will then have to turn the dice to machine another sides, doing a new set-up, at times being forced to alter the tool bit. Employing a 5-axis, the machine can cut all 5 sides from the dice at once, being forced to turn the dice only one more hours for that 6th face.
Obtaining the additional 2 axis and a larger x-axis on the 5-axis CNC router allows to shorten the project time as well as to be able to handle larger parts, but simultaneously, using a longer x-axis can result in less stability and accuracy and requires the full attention in the operator. So, on one side we have machines that can create certain more complex shapes faster, thus is much more efficient, but concurrently, those are less affordable and much more complicated machines to operate and keep.
So, how many axis of the CNC router machine can we need? The preference depends on the particular manufacturing application needed and the result required. Here are some instances in which the 5-axis router may be used spanning a 3 or 4-axis:
You possess an unusual from the norm shaped piece to make. In the event you may need greater cutting speed (A 5-axis you can perform the cut in a single single set-up rather than being forced to stopping and starting the tool many times having a 3-axis, turning the shape to machine it on all sides)
In order to save money on working area (One 5-axis machine can replace several 3-axis machines running at the same time). There are times where using a 5-axis CNC router will not be enough and rather, you will need to have a 3-D printer or both. Sometimes, a 3-D printer is simpler to utilize and has less limitations when making a shape, nonetheless it is less precise compared to a router and is limited with the material it may use, mostly limited to thermoplastics and resin.
The end result is that you receive similar quality results with both 3-axis and 5-axis routers, however, if speed is of any major essence, you might like to consider the 5-axis. Remember the most recent requires harder operation, contributes to more damage, and is more expensive.
For those who have a 3D model you want to design in fact it is either too big or too thick to become machined due to height or cutter length restrictions or the foam material not thick enough, the shape can be sliced into sections. Each slice will likely be machined separately utilizing the router and therefore the pieces could be glued together. The machined parts can then be sanded and coated with protective hard shell and painted, that can also care for eliminating any visible grooves because of the gluing. Routers may also be used to create molds that will later be poured with concrete or polyurethane as well as other casting materials.
CNC routers range between a couple of inches of working area entirely up to 50 feet long. Every router utilizes a spindle – it will be the motor which is doing the specific cutting. Router’s spindles vary from 1HP (horse power) to 20HP and above, and they also can hold end mills (the driller) from 1/16″ all the way to 2″ and above. Different materials require different end mills and various cutting speeds. The denser the fabric the slower the cutting speed.
If you want to produce a foam shape design which is large or perhaps full scale you can use a small model, scan it employing a 3D scanner then transport it in to the CNC router for machining, employing a specialty cutting phksdb that generates the part file. Using the scanner allows you to convert any regular model to your live-size design. Any model may be scanned – a face, a sculpture, a car toy, train, boat, plain and anything you need larger. You do not have to visualize and imagine the way the 3D model will look like – the scanner can it for you.
The company is really a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, as well as acrylics, plastics, wood and light metals. Through its subsidiary company, WeCutFoam the company is additionally providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
TEl : +86-531-85719477e
Mbl : +86-15628788693